Process capability

 
entry name Sample capacity (delivery area < 1 ㎡) Small batch capacity (delivery area ≥ 1 ㎡)
Material type Common TG FR4: Shengyi S1141 tu-662 kb-6160 it-158 (medium TG) Shengyi S1141 tu-662 kb-6160 it-158 (medium TG)
Conventional plate High Tg and halogen-free Shengyi s1170g kb-6167g Shengyi s1170g kb-6167g
Medium TG halogen-free:  Shengyi s1150g halogen free tg150 kb-6165g Shengyi s1150g halogen free tg150 kb-6165g
Shengyi s1150g halogen free tg150 kb-6165g  ShengyiS1151G (CTI≥600V)  ShengyiS1151G (CTI≥600V)
High CTI (CTI ≥ 600V) Shengyi s1600 kb-6160c ShengyiS1600 KB-6160C
Aerospace, downhole drilling, long-term high and low temperature, aging, chip; packaging substrate; Shengyi sh260 (TG value 250 ° and dk4.12-4.22) Suzhou Tenghui vt-901 (TG value of 250 ° dk3.9-4.2 halogen-free); packaging substrate material: si10u (s), Mitsubishi Gas BT material (MGC) Shengyi sh260 (TG value 250 ° and dk4.12-4.22) Suzhou Tenghui vt-901 (TG value of 250 ° dk3.9-4.2 halogen-free); packaging substrate material: si10u (s), Mitsubishi Gas BT material (MGC)
High Tg FR4: S1000-2M IT180A IT180 TU-768 S1000-2M IT180A IT180 TU-768
Ceramic powder filled high frequency board: Ceramic powder filled high frequency board: Ro4003, ro4350 and other Rogers 4 series, arlon25n, Shengyi s7136, Shengyi s7135, wl-ct350
High frequency PTFE materials: Poly Rogers series, Taconic series, Arlon series, Taizhou Wang Rogers series, Taconic series, Arlon series, Taizhou Wangling
High frequency sheet PP RO4450F、RO4450T、RO3010、RO3003、RO3006、Benefit Synamic6、 RO4450F、RO4450T、Benefit Synamic6、
High speed series High speed series (1-5g) Tu-862、S7038、S1165、Isola-FR408HR、Isola-FR406、your presence-EM370、EM828G IT170GRA NP175FM(South Asia) Tu-862、S7038、S1165、Isola-FR408HR、Isola-FR406、Taiguang-em370、EM828G IT170GRA NP175FM(South Asia)
High speed series(5-10G) Meg4, tu-872, n4000-13, tu-863 (halogen-free), Shengyi synapc4, em-888, I-speed (Isola) n4800-20si (nelco) it-958g Meg4, tu-872, n4000-13, tu-863 (halogen-free), Shengyi synapc4, em-888, I-speed (Isola) n4800-20si (nelco) it-958g
High speed series(10-25G) Meg6, tu-883, benefitsynapmic6, meteorwave1000 / 2000 / 3000 Series (nelco), em-891 (Taiwan light), em-888k, it-968, i-tera mt40 (Isola) MEG6, tu-883, benefit synapc6, meteorwave1000 / 2000 / 3000 Series (nelco), em-891 (Taiwan light), em-888k, it-968, i-tera mt40 (Isola)
High speed series(>25G) MEG7、Tu-933、Meteorwave4000(Nelco)、IT-988、Tachyon 100G(Isola) MEG7、Tu-933、Meteorwave4000(Nelco)、IT-988、Tachyon 100G(Isola)
Integrated system product type: High rise board, back board, HDI, multi-layer buried blind hole mixed pressing, thick copper plate, FR4 reinforcing plate, depth control Gong uncovering cover plate, step board, copper embedded plate, optical module board High rise board, back board, HDI, multi-layer buried blind hole mixed pressing, thick copper plate, FR4 reinforcing plate, depth control Gong uncovering cover plate, step board, copper embedded plate, optical module board
Process capability Number of layers: 1-30 floors (more than 30 floors need to be reviewed) 1-30 floors (more than 30 floors need to be reviewed)
  High frequency mixed voltage HDI: Ceramic materials and PTFE materials can only go through mechanical drilling, blind hole burying, depth control drilling, back drilling, etc. (laser drilling is not allowed, and copper foil cannot be directly pressed)  
  High speed HDI: According to the conventional HDI production, 1-4 steps; Order 1-3
  Laser order Level 1-5 (≥ 6 need to be reviewed) Order 1-4
  Plate thickness range: 0.1-8.0mm(less than 0.2mm, more than 6.5mm need to be reviewed.) 0.254-6.5mm
  Minimum finished product size: 2.5*2.5mm 2.5*2.5mm
  Maximum finished product size: 2-20 floors, 21 * 33inch; length: 950mm; /
  Note: the short edge of plate edge exceeding 21inch shall be reviewed.
  Maximum finished copper thickness: Outer layer 8oz (more than 8oz to be reviewed), inner layer 6oz (more than 6oz to be reviewed) Outer layer 8oz (more than 8oz to be reviewed), inner layer 6oz (more than 6oz to be reviewed)
  Minimum finished copper thickness: 1/2oz 1/2oz
  Inter layer alignment: ≤3mil ≤3mil
  Through hole filling range: Plate thickness ≤ 0.6mm, pore diameter ≤ 0.2mm, hole filling saturation 70%; Only accept the sample, not batch, batch need to be reviewed
  Thickness range of resin plug hole plate: 254-6.5mm, the resin plug hole of double-sided PTFE plate needs to be reviewed, and PTFE with mixed pressure or pure pressure can be made normally; 0.254-6.5mm
  Plate thickness tolerance: Plate thickness ≤ 1.0 mm, ± 0.1 mm, double-sided, 4-layer ± 0.05 mm, other tolerances need to be reviewed Plate thickness ≤ 1.0 mm, ± 0.1 mm, double-sided, 4-layer ± 0.05 mm, other tolerances need to be reviewed
  Plate thickness > 1.0mm; ± 10%, other tolerances need to be reviewed Plate thickness > 1.0mm; ± 10%, other tolerances need to be reviewed
  Special tolerance requirements for plate thickness (no interlayer structure requirement); ± 0.1mm for plates ≤ 2.0mm, ± 0.15mm for 2.1-3.0 plates; (this item needs to be reviewed); ± 0.05mm for double-sided plates ≤ 1.6mm Special tolerance requirements for plate thickness (no interlayer structure requirement); ± 0.1mm for plates with ≤ 2.0mm and ± 0.15mm for plates of 2.1-3.0; (this item needs to be reviewed and quoted according to IPC class III standard)
  Impedance tolerance: ±5Ω(<50Ω),±10%(≥50Ω);±8%(≥50Ω,To be reviewed) ±5Ω(<50Ω),±10%(≥50Ω);±8%(≥50Ω,To be reviewed)
  Warpage: Normal: 0.75%, limit 0.5% (to be reviewed) maximum 2.0% 0.75%
  Pressing times: Press the same core plate for no more than 6 times Press the same core plate for no more than 6 times
Minimum line width / line spacing capability Inner layer: 18um(1/2OZ):                     2/2mil(To be reviewed) 18um(1/2OZ):                     3/3mil
35um(1OZ):                    3/3mil 35um(1OZ):                       3/3mil
70um(2OZ):                       5/5mil或4/5mil 70um(2OZ):                       5/5mil
105um(3OZ):                      6.5/6.5mil 105um(3OZ):                      6.5/6.5mil
140um(4OZ):                      8/8mil 140um(4OZ):                      8/8mil
175um(5OZ):                      10/10mil 175um(5OZ):                      10/10mil
210um(6OZ):                      12/12 mil 210um(6OZ):                      12/12 mil
Outer layer: 12um(1/3OZ):                     2/2mil(To be reviewed) 12um(1/3OZ):                     2.5/2.5mil
18um(1/2OZ):                   3/3mil 18um(1/2OZ):                     3/3mil
35um(1OZ):                    5/5mil 35um(1OZ):                       5/5mil
70um(2OZ):                       8/8mil 70um(2OZ):                       9/9mil
105um(3OZ):                      10/10mil 105um(3OZ):                      10/10mil
140um(4OZ):                      10/13mil 140um(4OZ):                      13/13mil
175um(5OZ):                      12/15mil 175um(5OZ):                      14/14mil
Note: 1.5oz, 2.5oz, 3.5oz base copper shall not be used for plate with copper thickness of more than 70UM and plate with ultimate compensation capacity; /
Minimum line width / line spacing capability Line width tolerance: ≤10mil;±1.0mil;   >10mil;±1.2mil ±20%
The size of inner and outer pads of laser hole is the smallest: 5MIL (pore diameter 3mil), 6mil (pore diameter 4mil), 8mil (pore diameter 6mil) 5MIL (pore diameter 3mil), 6mil (pore diameter 4mil), 8mil (pore diameter 6mil)
The size of inner and outer pads of mechanical through hole is the smallest One side of the welding ring is 3ml larger than the hole (allowable thickness of finished copper is 1oz, the limit of one side of plate is 1.mil) One side of the welding ring is 4mil larger than the hole
BGA pad diameter minimum: 4mil (limited to OSP, electroplating process), to be reviewed 8mil
BGA clamp line width: 2.4mil, less than 2.4mil needs to be reviewed 3mil
BGA clamping distance: The distance between BGA and clamp is 2.2mil 3mil
Binding IC For 2.4/2.4mil-3/3mil gold process, nickel palladium can be recommended if it is more than 3 / 3MI 2.4/2.4mil
The minimum diameter of lead sprayed tin BGA is as follows 8mil 12mil
Minimum diameter of lead-free tin spraying BGA: 1 8mil 12mil
The minimum diameter of BGA on lead-free tin coated copper is as follows 10mil 12mil
Pad tolerance: ± 1mil (BGA diameter less than 10mil); ± 10% (BGA diameter greater than 10mil) ±1.5mil(BGA diameter less than 10mil); ± 15% (BGA diameter greater than 10mil)
Minimum width of inner isolation belt: 5mil 8mil
Minimum number and width of inner channel: 1oz base copper, 5MIL ≥ 2 strips 1oz base copper, 5MIL ≥ 2 strips
The thickness of inner layer copper and cathode is as follows: 18/35um、35/70um、70/105um、35um/105um、 18/35um、35/70um、70/105um、35um/105um、
Hole to conductor Minimum distance between drilling hole and conductor 4 layers: 3mil; 6-8 layers: 4mil; 10-16 layers: 4mil; 18-22 layers: 6mil; 24-28 layers: 8mil; ≥ 30 layers: 12mil Four layers: 4mil; 6-8 layers: 4mil; 10-12 layers: 4mil; 12-16 layers: 6mil; 18-22 layers: 8mil; more than 24 layers of batch review;
Minimum distance between drill hole and conductor (blind hole) Three times of pressing: 4mil; three times of pressing: 4mil; t hree times of pressing: 4mil; three times of pressing: 4mil
Minimum distance between laser drilling and conductor 3mil 5mil
hole Minimum tool diameter of mechanical hole: 0.1-6.3mm and 0.1mm boreholes need to be reviewed 0.1-6.3mm,0.1mm boreholes need to be reviewed
Minimum tool diameter of PTFE material and mixed pressure drill tool: 0.15mm 0.15mm
Minimum drill tool diameter for half hole: 0.3mm 0.3mm
Minimum diameter of drilling tool for connecting hole: 0.5mm 0.5mm
The relationship between the hole diameter of mechanical drilling and the thickness of plate is as follows 0.15mm(Plate thickness≤1.6mm) 0.1mm(Plate thickness≤1.0mm) 0.15mm(Plate thickness≤1.6mm) 0.1mm(Plate thickness≤1.0mm)
0.2mm(Plate thickness ≤ 2.4mm) 0.2mm(Plate thickness≤2.0mm)
Thickness ratio of aperture plate: The maximum plate thickness to aperture ratio is 20:1 (process review is required if it is greater than 14:1), 12:1((process review is required if it is greater than 14:1),
Tolerance of hole position accuracy (compared with CAD data) ±3mil ±3mil
PTH aperture tolerance: ±2mil ±3mil
hole Working error of aperture of solderless device (crimp hole) ±2mil ±2mil
Npth aperture tolerance: ±2mil,﹢2/-0,﹢0/-2 ±2mi
Pore size range of resin plug hole: 0.254-6.5mm(> 0.7mm hole is allowed to sag) 0.254-6.5mm(> 0.7mm hole is allowed to sag)
The maximum diameter of laser drilling is: 1 8mil (corresponding dielectric thickness should not exceed 0.15mm) 8mil(The corresponding dielectric thickness shall not exceed 0.15mm)
The laser drilling hole diameter is the smallest Routine 4mil, 3mil (corresponding to 106pp) needs to be reviewed 4mil
Minimum diameter of back hole: With copper hole 0.15mm, without copper hole 0.25mm With copper hole 0.15mm, without copper hole 0.25mm
Thickness of insulating layer between back drilling layers (target layer and next layer, suitable for high frequency mixed voltage HDI production) ≥0.10mm ≥0.10mm
Back drilling depth accuracy tolerance: ±0.02mm ±0.03mm
Angle and diameter of tapered hole and stepped hole: Special tool: 82 °, 90 °, 100 ° and 135 ° (diameter range of conical hole drill is 0.3-10 mm) Special tool: 82 °, 90 °, 100 ° and 135 ° (diameter range of conical hole drill is 0.3-10 mm)
Common cutter: angle 130 ° (drill tool diameter ≤ 3.175mm), 165 ° (drill tool diameter 3.175-6.3mm) Common cutter: angle 130 ° (drill tool diameter ≤ 3.175mm), 165 ° (drill tool diameter 3.175-6.3mm)
Angle tolerance of stepped and tapered holes: ±10° ±10°
hole Diameter tolerance of stepped and tapered holes: ±0.20mm ±0.20mm
Depth tolerance of stepped and tapered holes: ±0.15mm ±0.15mm
Minimum distance between hole walls of the same network (after compensation) 6mil 8mil
The minimum distance between the hole walls of different networks (after compensation) 8mil 10mil(no matter the sample and batch size of military products, 16 mil should be guaranteed)
Minimum distance between through hole and blind hole wall (after compensation): 1 6mil 8mil
Depth tolerance of npth groove / edge in depth controlled milling: ±0.1mm ±0.15mm
Minimum tolerance for slot drilling: Npth is ± 0.05mm in width and ± 0.075mm in length; PTH is ± 0.10mm in width and ± 0.13MM in length Npth is ± 0.075mm in width and ± 0.075mm in length; PTH is ± 0.10mm in width and ± 0.13MM in length
Minimum tolerance of milling slot hole: Npth: groove width and groove length direction are ± 0.10mm (complex inner groove and ultra short groove requirements need to be reviewed); PTH: groove width and groove length direction are ± 0.13MM Npth: groove width and groove length direction are ± 0.10mm (complex inner groove and ultra short groove requirements need to be reviewed); PTH: groove width and groove length direction are ± 0.13MM
Type of surface treatment unleaded: Lead free tin spraying, electroplating hard gold, sinking gold, sinking tin, sinking silver, OSP, sinking gold + OSP, spraying Tin + gold finger, sinking gold + gold finger, water gold + selective hard gold, nickel palladium, OSP + gold finger Lead free tin spraying, electroplating hard gold, sinking gold, sinking tin, sinking silver, OSP, sinking gold + OSP, spraying Tin + gold finger, sinking gold + gold finger, nickel palladium, OSP + gold finger
Lead: Tin spray with lead Tin spray with lead
Maximum machining size: Gold deposition: 520 * 800mm, vertical tin deposition: 500 * 600mm, horizontal tin deposition: single side less than 500mm; horizontal silver deposition: single side less than 500mm; lead / lead-free spray tin: 520 * 650mm; OSP: single side less than 500mm; electroplating hard gold: 450 * 500mm; single side is not allowed to exceed 520mm /
Minimum machining size: Tin deposition: 60 * 80mm; silver deposition: 60 * 80mm; lead / lead-free spray tin: 150 * 230mm; OSP: 60 * 80mm; run large plate surface for the size smaller than above 沉锡:80*80mm;沉银:80*80mm;有铅/无铅喷锡:150*230mm;OSP:80*80mm;电镀硬金:150*230mm
Processing plate thickness: Gold deposition: 0.2-7.0 mm, tin deposition: 0.3-7.0 mm (vertical tin line), 0.3-3.0 mm (horizontal) Gold deposition: 0.4-6.5mm, tin deposition: 0.3-4.5mm (vertical tin line), 0.3-3.0mm (horizontal)
The results show that: 1) silver deposition: 0.3-3.0mm; lead / lead-free tin spraying: 0.6-3.5mm; tin spraying plate below 0.4mm needs to be reviewed and manufactured; OSP: 0.3-3.0mm; electroplating hard gold: 0.3-5.0mm (plate thickness ratio 10:1) The results showed that: silver deposition: 0.3-3.0mm; lead / lead-free tin spraying: 0.6-3.5mm; OSP: 0.3-3.0mm; electroplating hard gold: 0.3-5.0mm; silver deposition: 0.3-3.0mm; lead / lead-free tin spraying: 0.6-3.5mm; OSP: 0.3-3.0mm; electroplating hard gold: 0.3-5.0mm;
The minimum spacing between IC and pad or between pad and line is as follows: 3mil 4mil
Minimum distance between golden fingers: 5mil 6mil
Surface coating thickness Tin spray: 6-40um 6-40um
Sinking Gold: Nickel thickness: 3-5um; gold thickness: 1-4uinch, ≥ 4uinch, to be reviewed Nickel thickness: 3-5um; gold thickness: 1-4uinch
Tin deposition: ≥1um ≥1um
Sinking silver: 6-12uinch 6-12uinch
OSP: 0.2-0.4um 0.2-0.4um
Nickel palladium: Nickel thickness: 3-5um, palladium thickness: 1-6uinch, gold thickness: 1-4uinch NI:3-5um,Pd:1-6uinch,Au:1-4uinch
Hard gold plating: 2-50u (> 50U to be reviewed) 2-50u(>50u shall be reviewed)
Select gold plating (partial gold plating + whole plate electroplating gold plating) 2-50u(>More than 50U shall be reviewed), and the local electrogold with line width less than 0.10mm and above 30U shall be reviewed  
Electroplated gold finger: 2-50u(>More than 50U shall be reviewed) 2-50u(>50u shall be reviewed)
appearance Shape delivery method: Veneer: V-CUT; bridging; bridging + stamp hole; bridging + V-CUT; bridging + V-CUT + stamp hole Veneer: V-CUT; bridging; bridging + stamp hole; bridging + V-CUT; bridging + V-CUT + stamp hole
Dimension tolerance: ±0.1mm;limit±0.05mm ±0.1mm;limit±0.05mm
Shape and position tolerance: ±0.1mm ±0.1mm
Distance between V-CUT center line and inner line pattern (H refers to plate thickness) H≤1.0mm;0.3mm(angle20°),0.33mm(angle30°),0.37mm(angle45°) H≤1.0mm;0.3mm(angle 20°),0.33mm(angle 30°),0.37mm(angle 5°)
0 < h ≤ 1.6mm; 0.36mm (angle 20 °), 0.4mm (angle 30 °), 0.5mm (angle 45 °) 1.0<H≤1.6mm;0.36mm(angle 20°),0.4mm(angle 30°),0.5mm(angle 45°)
1.6 < h ≤ 2.4mm; 0.42mm (angle 20 °), 0.51mm (angle 30 °), 0.64mm (angle 45 °) 1.6<H≤2.4mm;0.42mm(angle 20°),0.51mm(angle 30°),0.64mm(angle 45°)
2.5 ≤ h ≤ 3.0mm; 0.47mm (angle 20 °), 0.59mm (angle 30 °), 0.77mm (angle 45 °) 2.5 ≤ h ≤ 3.0mm; 0.47mm (angle 20 °), 0.59mm (angle 30 °), 0.77mm (angle 45 °)
Minimum distance of outer circuit without copper exposed in milling profile: 8mil 8mil
appearance Minimum distance of inner layer line without copper exposed in milling profile: 10mil 10mil
The minimum distance between the golden finger chamfering and tab is as follows: 6mm 8mm
Tolerance of fillet thickness of gold finger: ±5mil ±5mil
Minimum radius of internal angle: 0.3mm 0.4mm
V-CUT angle tolerance: ±5° ±5°
V-CUT angle specification: 20°、30°、45° 20°、30°、45°
V-CUT symmetry tolerance: ±4mil ±4mil
Thickness range of V-CUT plate: 0.4-3.2mm 0.4-3.2mm
Safety distance of cutter tripping V-CUT: 12mm(Plate thickness≤1.6mm) 15mm(plate thickness ≤ 1.6mm)
Golden finger angle specification: 20°、30°、45°、60° 20°、30°、45°、60°
Minimum distance between gold finger side edge and contour edge line: angle tolerance of golden finger chamfering angle: ±5° ±5°
The minimum distance between the side of golden finger and the contour edge line: 8mil 8mil
Solder mask character Solder mask ink color: Green, yellow, black, blue, red, white, green matte, black matte, orange and other colors Green, yellow, black, blue, red, white, green matte, black matte, orange and other colors
Character ink color: White, yellow, black, orange and other colors White, yellow, black, orange and other colors
Minimum width of solder bridge: 4mil (green), 5MIL (other colors) (bottom copper ≤ 1oz) less than 4mil shall be reviewed 4mil (green), 5MIL (other colors) (bottom copper ≤ 1oz)
The width of green oil cover line is the smallest on one side 2mil (local 1.5mil allowed) 2mil
Minimum width and height of characters: Line width 4.5mil, height 23mil (12um, 18um base copper); line width 5MIL, height 30mil (35um base copper: line width 6mil, height 45mil (70UM base copper) Line width 4.5mil, height 23mil (12um, 18um base copper); line width 5MIL, height 30mil (35um base copper: line width 6mil, height 45mil (70UM base copper)
Carbon oil: 10-50um 10-30um
Blue glue: Solder Mask Ink: Copper cover oil: 10-18um; through hole cover oil: ≥ 5um; circuit corner: ≥ 5um (primary printing) Copper cover oil: 10-18um; through hole cover oil: ≥ 5um; circuit corner: ≥ 5um (primary printing)
Blue glue: 0.20-0.60mm 0.20-0.60mm
Solder mask character Maximum diameter of blue glue plug hole: 6.5mm 5mm
Maximum diameter of Solder plug hole: 0.55mm 0.45mm
Resin plug hole line width / line distance minimum: 2.5/2.5mil、 3/3mil
Type of character print mark (white characters only) Serial number, barcode, QR code Serial number, barcode, QR code
Minimum distance between blue glue and pad: 14mil 14mil
Minimum distance between character and pad: 4mil 4mil
Minimum distance between carbon oil and carbon oil: 12mil 14mil

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